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Epoxy Repairs for Woodworm and Rots

Repair Designs and Method Statements

free of charge

 
 We are a National Service - with local Specialist Surveyors
 


Types of Epoxy repair - ring 01626 331351

1. Fill a hole or slot by pouring - Structural Pouring Grout

2. Fill a hole or slot by injection - Thixotropic Epoxy injection kit

3. Fill a hole or split by hand placing - Moulding Mortar

4. Consolidate/seal/prime timber, masonry or plaster - Epoxy Primer by brush

Example of injection to a slot, during a Seminar

Injecting Epoxy into Slots
Example

Chudleigh, Manor House - the ancient timber lintol across the sitting room fireplace had been eaten out by a combination of Wet Rot and Insect Attack due to the one end being embedded in an earth retaining solid wall. The lintol was removed for repair, although this was not really necessary - it could have been repaired in-situ. Moulding Mortar was used to re-make the shape, to match the other end and when re-installed, the Moulding Mortar was sanded and artistically stained to replicate the patina of the original.

Stain Kits are available at £65. Go to Order Form now

Fireplace lintol repaired with Moulding Mortar and Stained to match original

Lintol Repair - Moulding Mortar


How to repair holes and voids

Holes and small voids - fill with Moulding Mortar

Large Voids - fill with Structural Pouring Grout

Large Voids in bend or shear zones - fit rebar (BS4449 High Tensile, Epoxy Coated, ex stock in 12mm, 16mm, 20mm and 25mm diameters) across the void into sound timber each side, into slots cut into the top, side or base and then fill with Structural Pouring Grout

Go to Order Form now

Mixing a two pack epoxy pouring grout

Mixing Epoxy Grout
Example

Plymouth University, Admin Building - large voids in three bressumers (large, bay spanning lintols) had allowed crushing to occur and the two floors above (filled with Admin staff and computers) showed serious cracks in the walls of the bays. The voids were spanned with Rebar and then filled with Structural Pouring Grout.

Plymouth University Admin Building - bressumer repair across bay

Bressumer Repairs - University of Plymouth


How to repair splits and shakes

Splits and shakes, minor depth - inject Thixotropic Epoxy Adhesive

Splits and shakes, significant depth - inject Thixotropic Epoxy Adhesive and tie across the splits with Epoxy Glass or Epoxy Coated Steel Shear Connectors - all ex stock in a variety of sizes - advise split size and length for free of charge Design and Materials costing.

Go to Order Form now

Sherbourne School rafter - crack filling in progress (Moulding Mortar)

Crack Repairs - Sherbourne School
Example

Sherbourne School - major splits and shakes in exposed roof timbers. Injected with Thixotropic Epoxy Adhesive (Slow Set), using temporary Injector Plates.

Sherbourne School rafter - injection in progress

Injecting Shakes - Sherbourne School


How to repair ends and mid span gaps

Ends and Mid span gaps - over 300mm lost - fit a Timber-Resin Splice - made to measure - INSTANT ESTIMATE - 01626 331351

Ends and Mid span gaps - under 300mm lost - shutter small gaps or small end defects and fit Rebar (epoxy coated steel), pour in Structural Epoxy Pouring Grout

Ends above a decorative ceiling - fit a 'Save a Ceiling' Timber-Resin Splice - made to measure, 45 degree face and back angle allow an easy, sliding fit without disturbing the ceiling below - INSTANT ESTIMATE - 01626 331351

Carrier beam repair after Dry Rot - Timber-Resin Splice Type C

Timber-Resin Splice - Dry Rot Repair
Example

Cornwall Farmhouse, Bodmin - penetrating dampness had destroyed all the first floor joist ends in the wall - Wet Rot. These were replaced, without damaging the ceiling below or causing any loss of use of the rooms on the ground floor, using the 'Save a Ceiling' Timber-Resin Splice, 26 in all being fitted.

Joists with Wet Rot in the bearing ends - ceiling left in place

Save A Ceiling - 45 degree cut off


How to repair window and door frames

Holes and voids - fill with Moulding Mortar

Splits and cracks - inject with Thixotropic Epoxy Adhesive

Missing Legs and Feet - can be remade in hand placed Moulding Mortar or cast in small 'shutter' boxes using Structural Epoxy Pouring Grout, or replaced using 'Timber-Resin Splices'.

Church Bell Tower awaiting leg repairs

Save a Church Tower
Testimonial

Sugwas Church - an amazing timber framed Church Tower, extensively damaged by Wet Rot and Insects. The Frames, Legs and Wall Plates were all reinstated using Moulding Mortar, Structural Epoxy Pouring Grout and Thixotropic Epoxy Adhesive

Go to Order Form now

Church Timber Frame awaiting repairs

 

For more help go to:

www.boron.org.uk - how to use Boron based insecticides/fungicides to treat timber rots and insect attack

www.dampness-info.co.uk - how to treat penetrating dampness in walls and plaster

www.deck-treatment.co.uk - how to treat patio decks and yacht decks

www.dryrot.biz - how to cure and prevent Dry Rot

www.epoxy-info.co.uk - epoxies, polyesters and polyurethanes for all applications

www.joist-repair.co.uk - how to quickly repair joists and beams of any size

www.timber.org.uk - systems of repair, with step by step methods

www.timber-repair.co.uk - how to repair timbers in buildings without wrecking the place

www.woodworm-info.co.uk - how to kill and prevent woodworm and death watch beetle

Timber Frame Rot

Property Repair Systems
Unit 3, Olympus Business Park, Kingsteignton Road
Newton Abbot, Devon, TQ12 2SN
T: 01626 331351
F: 01626 331143
E: help@propertyrepairsystems.co.uk